diff --git a/modules/module-ci-process-api/src/main/java/cd/casic/ci/api/ReportController.java b/modules/module-ci-process-api/src/main/java/cd/casic/ci/api/ReportController.java
index 1baed63f..bc60da56 100644
--- a/modules/module-ci-process-api/src/main/java/cd/casic/ci/api/ReportController.java
+++ b/modules/module-ci-process-api/src/main/java/cd/casic/ci/api/ReportController.java
@@ -54,9 +54,9 @@ public class ReportController {
 
 
     @PostMapping(path="/downLoadReport")
-    public CommonResult<ResponseEntity<byte[]>> downLoadReport(@RequestBody @NotNull @Valid BaseIdReq req) throws NoSuchAlgorithmException, KeyStoreException, KeyManagementException {
+    public CommonResult<ResponseEntity<String>> downLoadReport(@RequestBody @NotNull @Valid BaseIdReq req) throws NoSuchAlgorithmException, KeyStoreException, KeyManagementException {
 
-        ResponseEntity<byte[]> fileInputStream = reportService.downLoadReport(req);
+        ResponseEntity<String> fileInputStream = reportService.downLoadReport(req);
 
         return CommonResult.success(fileInputStream);
     }
diff --git a/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/engine/worker/ScaBinaryWorker.java b/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/engine/worker/ScaBinaryWorker.java
index 44b0b0b7..49fb9a0a 100644
--- a/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/engine/worker/ScaBinaryWorker.java
+++ b/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/engine/worker/ScaBinaryWorker.java
@@ -88,13 +88,16 @@ public class ScaBinaryWorker extends HttpWorker {
 
 
                 File file = new File(filePath);
-                if (!file.exists() || !file.canRead()) {
-                    log.error("目标文件不存在或不可读");
-                    localVariables.put("statusCode", "-1");
-                    append(context,"目标文件不存在或不可读");
+                if (!file.exists()) {
+                    log.error("文件不存在: {}", file.getAbsolutePath());
+                    append(context, "文件不存在: " + file.getAbsolutePath());
+                } else if (!file.canRead()) {
+                    log.error("文件存在但不可读: {}", file.getAbsolutePath());
+                    append(context, "文件存在但不可读: " + file.getAbsolutePath());
+                } else {
+                    // 正常处理文件上传
+                    handleUpload(pipTask.getTaskProperties(), file, context);
                 }
-
-                handleUpload(pipTask.getTaskProperties(), file,context);
             }catch (Exception e){
                 append(context,"==================SCA-BINARY节点执行失败=================");
                 append(context,"SCA-BINARY节点执行失败失败，请检查当前节点配置!");
diff --git a/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/process/service/report/ReportService.java b/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/process/service/report/ReportService.java
index c4a51adf..cc74629a 100644
--- a/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/process/service/report/ReportService.java
+++ b/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/process/service/report/ReportService.java
@@ -24,5 +24,5 @@ public interface ReportService{
 
     ReportResp deleteReport(@Valid ReportDeleteReq req) throws NoSuchAlgorithmException, KeyStoreException, KeyManagementException;
 
-    ResponseEntity<byte[]> downLoadReport(@Valid BaseIdReq req) throws NoSuchAlgorithmException, KeyStoreException, KeyManagementException;
+    ResponseEntity<String> downLoadReport(@Valid BaseIdReq req) throws NoSuchAlgorithmException, KeyStoreException, KeyManagementException;
 }
diff --git a/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/process/service/report/impl/ReportServiceImpl.java b/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/process/service/report/impl/ReportServiceImpl.java
index a292fbc7..900c2921 100644
--- a/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/process/service/report/impl/ReportServiceImpl.java
+++ b/modules/module-ci-process-biz/src/main/java/cd/casic/ci/process/process/service/report/impl/ReportServiceImpl.java
@@ -19,8 +19,7 @@ import org.springframework.web.client.RestTemplate;
 import java.security.KeyManagementException;
 import java.security.KeyStoreException;
 import java.security.NoSuchAlgorithmException;
-import java.util.ArrayList;
-import java.util.List;
+import java.util.*;
 
 import static cd.casic.ci.process.engine.worker.base.HttpWorker.getRestTemplateWithoutSANCheck;
 
@@ -95,7 +94,7 @@ public class ReportServiceImpl implements ReportService {
 
 
     @Override
-    public ResponseEntity<byte[]> downLoadReport(BaseIdReq req) throws NoSuchAlgorithmException, KeyStoreException, KeyManagementException {
+    public ResponseEntity<String> downLoadReport(BaseIdReq req) throws NoSuchAlgorithmException, KeyStoreException, KeyManagementException {
         RestTemplate restTemplate = getRestTemplateWithoutSANCheck();
         String reportDeleteUrl = ConstantContextHolder.getScaIp() + PATH;
         String body = buildDownloadRequestBody(req);
@@ -109,11 +108,14 @@ public class ReportServiceImpl implements ReportService {
         if (responseEntity.getStatusCode() == HttpStatus.OK && responseEntity.hasBody()) {
             log.info("===============报告下载接口成功=================");
 
+            byte[] responseBody = responseEntity.getBody();
+            String base64ResponseBody = Base64.getEncoder().encodeToString(responseBody);
             // 构建返回给前端的 ResponseEntity<byte[]>
+
             return ResponseEntity.ok()
                     .contentType(MediaType.APPLICATION_OCTET_STREAM)
-                    .header(HttpHeaders.CONTENT_DISPOSITION, "attachment; filename=report.bin")
-                    .body(responseEntity.getBody());
+                    .header(HttpHeaders.CONTENT_DISPOSITION, "attachment; filename=report.zip")
+                    .body(base64ResponseBody);
         }else {
             log.error("===============报告下载接口失败=================");
             throw new ServiceException(GlobalErrorCodeConstants.INTERNAL_SERVER_ERROR.getCode(), "删除报告失败");